| Graphite is a form of carbon, which is silvery | | | | composite anti-friction coatings and form the |
| black in colour. Graphite is one of the predominant | | | | second phase particles of metal based composite |
| materials used as solid lubricant. The lamellar | | | | anti-friction coatings. They are used as molds for |
| structure of graphite (the tendency to flake), in | | | | continuous casting and solid lubricant in metal |
| the form of dry powder, makes it ideal to reduce | | | | forming. |
| friction. Graphite can also serve as a liquid based | | | | Graphite is also used in continuous casting molds. |
| lubricant. The lubrication film provides resistance to | | | | The molds are fabricated from iso-statically |
| wear and tear and also seizure resistance. | | | | pressed graphite. The low friction between the |
| As a dry lubricant, the powdered graphite reacts | | | | mold surface and solidifying metal ensures smooth |
| with water vapour and the molecular bonding | | | | extraction of the casting. The crystal structure of |
| does not occur, leaving it dry and slippery. | | | | graphite provides low friction without the |
| However, it does not bond well with the surface | | | | requirement of additional lubrication. |
| and thus keeps falling off, increasing the need to | | | | Graphite is characterized as natural and synthetic. |
| be applied often. Solid graphite lubricant is tolerant | | | | Natural graphite is derived from mining. The |
| to temperatures of about 900 degree F. Higher | | | | refined graphite contains carbon, sulfur, SiO2 and |
| temperatures than this causes oxidation of | | | | Ash. The crystallizing quality of graphite is |
| graphite. | | | | determined by the higher content of carbon, and |
| The liquid graphite lubricants are of different | | | | better the lubricity and resistance to oxidation. |
| types. The graphite grease is designed to stick to | | | | Synthetic graphite is sintered from high |
| the surface, where the grease will prevent the | | | | temperature and has very high carbon content of |
| graphite from falling off the work surface. | | | | up to 99.5-99.9%, and is therefore very good as |
| Another combination with liquid base is such that | | | | a lubricant. |
| the liquid will evaporate when the mixture is | | | | While the conventional automotive oils cannot |
| painted on the surface, leaving the graphite to | | | | withstand the high temperatures, graphite can |
| work to reduce friction. | | | | serve as lubricants in automotive engines which |
| As a dry lubricant, graphite can be used in certain | | | | reach temperatures as high as 1,250 degree F. |
| situations where wet lubricants may cause hazard | | | | The commercially available graphite lubricants are |
| as in electrical fittings or when lubricating | | | | a colloidal dispersion of billions of microscopic |
| substances such as wood. Also, graphite grease | | | | particles of graphite. When this is added to the |
| can tolerate more heat than natural grease or | | | | crankcase of an engine, it works with the motor |
| other lubricants. | | | | oil to reduce friction. It also penetrates effectively |
| Graphite may be used as an additive in lubricating | | | | into areas where oil cannot reach, keeps oil from |
| oil to increase the thermal tolerance. They are | | | | thickening, improves compression and helps |
| also used as components of polymer based | | | | energy consumption and fuel economy. |